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    Home » Authors » Allen Sayler

    Articles by Allen Sayler

    man sanitizing a room

    Sanitation Related Preventive Controls key to protecting dairy foods

    Systemic methods to ensure food safety in plant operations.
    Allen Sayler
    Allen Sayler
    May 5, 2024

    It’s curious why FDA in their writing and publication of the “Current Good Manufacturing Practice, Hazard Analysis, and Risk-Based Preventive Controls for Human Food; Final Rule,” address equipment sanitation in Subpart A, Definitions, Subpart B on GMPs (117.35, 117.40, 117.80) and Subpart C on Preventive Controls (117.135). 


    Read More

    The Appendix ‘T’ storm is hitting the U.S. Grade ‘A’ dairy industry

    Here’s what you need to know to be ready.
    Allen Sayler
    Allen Sayler
    November 8, 2018

    Here’s what you need to know to be ready.


    Read More
    SaylerSafety.jpg

    These keys can open the doors to FSMA’s kingdom

    Some free training material is helpful yet confusing. So you will need to do additional editing and fine-tuning to create documents that comply with regulatory requirements.
    Allen Sayler
    Allen Sayler
    January 10, 2017

    The Food and Drug Administra-tion’s time-clock for enforcing the most important FSMA regulation, the “Preventive Controls for Human Foods (PCHF)” started in mid-September 2016. As I write this in early December, it appears that FDA will be training its field investigators and regional milk specialists well past the end of 2016.


    Read More
    SaylerSafety.jpg

    7 philosophical approaches to handling product recalls

    Dairy processors cannot hide their heads in the sand when it comes to food safety. Learn from the mistakes of other food manufacturers so that you can avoid a product recall.
    Allen Sayler
    Allen Sayler
    April 12, 2016

    It is easy to include “avoid a recall of a dairy product “in your company vision statement or plant’s goals. It is relatively easy to write a recall program that you hope will never be used.


    Read More
    SaylerSafety.jpg

    Don’t ignore the human factor in the transition to automation

    Allen Sayler
    Allen Sayler
    September 11, 2015

    The experience acquired through years of hands-on processing is at risk of being lost as plants adopt automation. While IT knows computers, production personnel’s hands-on knowledge of how equipment works contributes to food safety. The upshot? Balance the two.


    Read More
    SaylerSafety.jpg

    Adding up milk fractions

    Allen Sayler
    Allen Sayler
    April 21, 2015

    There is value in milk’s components. Filtration technologies can help you unlock proteins, whey derivatives, sugar and fat. You can use these to manufacture foods and beverages or sell as ingredients.


    Read More
    Sayler

    7 alternatives to HT/ST pasteurization

    Allen Sayler
    Allen Sayler
    January 12, 2015

    The high temperature/short time pasteurization process has been a reliable workhorse in dairies for years. But there are alternative technologies that treat raw milk without heat. Some are in use in other countries.


    Read More
    food safety training

    Food safety training for dairy plant workers

    A philosophy, and the reality of training line employees
    Allen Sayler
    Allen Sayler
    September 11, 2014

    There is no school for dairy plant production workers. It is up to you to teach food safety and plant safety. Then you have to observe that the teaching has been understood.


    Read More
    Sayler
    Food safety

    FSMA Timetable Reset: Court Orders & Re-Writes

    Use this 3-year enforcement timeline when planning for employee training and compliance with the Food Safety Modernization Act.
    Allen Sayler
    Allen Sayler
    April 11, 2014

    "Are we there yet?” Many senior plant and dairy corporate leaders are wondering when the journey will end regarding full implementation of the Food and Drug Administration’s Food Safety Modernization Act.


    Read More
    Sayler

    How to manage the parade of auditors, inspectors in your dairy plant

    Allen Sayler
    Allen Sayler
    January 15, 2014

    I love a parade except when it’s a never-ending march through my plant by inspectors from federal or state agencies or auditors sent by customers or third-parties.


    Read More
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