Dairy Foods logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Dairy Foods logo
  • NEWS
    • DAIRY REGULATIONS
  • PRODUCTS
    • New Products
    • Butter
    • Cheese
    • Cultured Dairy
    • Frozen Desserts
    • Ice Cream/Novelties
    • Milk
    • Non-Dairy Beverages
    • Sales Data
    • Whey, Milk Powder
    • Dairy Alternatives
  • INGREDIENTS
    • Cocoa
    • Colors/Flavors
    • Cultures/Enzymes
    • Fiber
    • Gums, Stabilizers, and Texturants
    • Inclusions
    • Omegas/Lipids
    • Prebiotics
    • Probiotics
    • Sweeteners
    • Other
  • OPERATIONS
    • SUSTAINABILITY
    • Equipment
    • Processing
    • Packaging
    • Food Safety & Sanitation
    • Membrane Technology
  • MEDIA
    • Word Play
    • Dairy Foods TV
    • Digital Brochures
    • Podcasts
    • Webinars
  • DIRECTORIES
    • Buyers Guide
    • Directory eBook
    • Dairy Plants USA
  • MEMBRANE TECHNOLOGY
  • MORE
    • Associations
    • Dairy Foods' News & Views Newsletter
    • Blogs
    • Case Studies
    • Classifieds
    • Custom Content & Marketing Services
    • Dairy Foods Store
    • Market Research
    • Supplier Spotlights
    • Tradeshows and Events
  • AWARDS
    • Dairy Plant of the Year Award
    • Breakthrough Award
    • Exporter of the Year
    • Dairy Processor of the Year
  • EMAGAZINE
    • eMagazines
    • Archive Issues
    • Contact
    • Advertise
    • SIGN UP!
    • Columnists
    • Dairy 100
    • State of the Industry Report
    Equipment

    The link between your refrigeration equipment and the environment

    Earth Day is April 22, and dairy brands could mark the day by ensuring their refrigeration footprint is climate-/earth-friendly.

    By Randy Skyba
    Earth Day
    April 20, 2020

    Earth Day is April 22. We’ve come a long way in protecting our planet, but still have a long way to go.

    Like the dairy production process, where minor variances in temperature or methods can make a huge difference in the final product, the same could be said for the earth’s ecosystem. Daily choices can have a lasting environmental impact, and even your refrigeration equipment plays a significant role in your energy usage and carbon footprint.

    Here are some of the ways you can make sure your refrigeration and freezer units are part of the solution:

    “ACT” to make sure airflow, cleanliness and temperature are in check. One thing you can do immediately is make sure that your refrigeration equipment is properly maintained. Well-operating units use considerably less energy and prevent spoiled product — which is also wasted energy. The ACT (airflow, cleaning and temperature) acronym is helpful to remember what to look for.

    Airflow: when equipment can “breathe,” it’s more efficient. The last thing you want is a blocked condenser, which can lead to breakdowns, spoiled product and higher electrical costs. You can ensure optimal airflow by keeping your unit away from the surrounding walls as per the installation instructions (with its own dedicated electrical outlet and away from other equipment that radiates heat), doing regular inspections to check for blockages and not overstocking or “stuffing” the cabinet with product.

    Cleaning: find and eliminate the energy leaks. In addition to ensuring sanitary conditions, cleaning your equipment regularly gives you a chance to inspect for damage that could affect its functionality. For example, when wiping down the doors, look for gaps or tears in the gaskets, which can cause air leakage leading to wasted energy. If you’re not able to snap them back into place easily, they need to be replaced.

    If your unit has a conventional condenser, it should also be cleaned monthly as per the manufacturer’s instructions to prevent excessive energy consumption and breakdowns caused by an overworked motor. Some units, like those we manufacture at Minus Forty, are built with low-maintenance condensers, which require regular visual inspections and much less frequent cleaning than conventional condensers.

    Temperature: keep product from spoiling. When you know what went into producing it, spoiled product is the ultimate waste of energy. Temperature variations are a serious threat to food safety. Plus, the short lifespan of dairy products means exposure to even mild temperature elevation is something to avoid.

    That’s why maintaining optimal temperatures within the unit is crucial. Dairy products like milk should be kept within the 37 degrees Fahrenheit to 41° Fahrenheit range. (Short spikes, not exceeding 30 minutes, above 41°F are acceptable.) If you do not have a temperature malfunctioning safeguard, you should aim to monitor temperatures frequently to make sure they are within the healthy range.

    Cabinets are also better able to maintain a stable temperature if they’re stocked with products (but not overstocked) versus empty, since the thermal mass of the refrigerated or frozen products helps to maintain the interior temperature.

    Shed some light on efficiency with LEDs. Considering that most refrigeration units run 24/7, upgrading to LED lighting in both your units (and your establishment) can give you energy savings that really add up. High-quality LEDs have an operational life of up to 100,000 hours, are up to 85% more efficient than other bulbs (such as incandescent) and can last up to 20 years.

    Upgrade and do both your bottom line and the planet a favor. If you have older freezer or refrigerator units, replacing them with modern efficient models not only will give you tremendous energy cost savings, but also will help be benefit the environment and fight climate change. Most older models use R404A refrigerant, which contains harmful HFCs and is known to have a significant impact on global warming due to a greater carbon footprint. Today’s models use R290 refrigerant, which has much lower greenhouse gas emissions, no ozone depletion potential (ODP) and a very low global warming potential (GWP).

    If you compare pre-R290 units to post-R290 units, there’s a 55% average drop in energy usage. Today’s models also have better door sealing and insulation, and some use foam insulation with no volatile organic compounds, no ODP or GWP.

     

    Good for business, too

    Leading by example is good for business, too. Environmentally-friendly policies can be a big influencer, which is why equipment upgrades that actively reduce your carbon footprint is a worthwhile endeavor that can be highlighted to shareholders and customers. Some jurisdictions also offer energy-efficiency incentives, so replacing a freezer or refrigerator might qualify for a grant or subsidy from your local energy provider.

    Other measures you can take include purchasing products from a manufacturer that uses green renewable energy sources such as solar power generators or that has a commitment to saving trees and other natural resources.

    From maintenance measures to full-on upgrades, every watt that can be saved is “win-win” and worth it. Together, we’re taking steps toward a greener planet, one watt at a time.

    KEYWORDS: energy savings for food plants refrigeration systems sustainability

    Share This Story

    Randy skyba

    Randy Skyba is vice president of sales and marketing for Minus Forty, www.minusforty.com.

    Blog Topics

    Editor’s Thoughts

    Recent Comments

    Discount code

    Alex Shimray

    Thank you for sharing this! This is really...

    Thank you for sharing this! This is really...

    yes, nowadays more teenagers like to have a...

    Subscribe For Free!
    • eMagazine Subscription
    • Dairy Foods News & Views eNewsletter
    • Online Registration
    • Manage My Preferences
    • Subscription Customer Service
    • Connect with Dairy Foods

    More Videos

    Sponsored Content

    Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the Dairy Foods audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of Dairy Foods or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

       close
    • New Belgium Brewery, anaerobic digestion and related solutions
      Sponsored byXylem

      Dairy Processors Can Focus On Their Product Not Their Water

    Popular Stories

    IDFA statement on tariffs

    IDFA issues statement about potential U.S. tariff on Canadian dairy products

    chocolate ice cream

    Novelty sales produce small gains

    Frida Breast Milk Ice Cream

    Frida to launch Breast Milk Ice Cream


    Events

    October 22, 2024

    Sustainable Solutions for Treating High-Strength Wastewater

    On-Demand What if you could generate energy from your wastewater and meet your treatment requirements? We will cover different solutions for treating biological wastewater including methods for generating biogas, creating green energy, and reducing fresh water demand with solutions for water reuse.

    November 13, 2024

    2024 State of the Industry

    On-Demand What is the latest going on in the dairy industry? This is your chance to hear an all-encompassing look at the latest trends, as well as look forward to the future. Dairy Foods will also provide a sneak peek of its industry-leading State of the Industry report during our special November 13th webinar.

    View All Submit An Event

    Products

    Probiotic Ice Cream: Science and Technology

    Probiotic Ice Cream: Science and Technology

    See More Products
    ×

    Stay ahead of the curve. Unlock a dose of cutting-edge insights.

    Receive our premium content directly to your inbox.

    SIGN-UP TODAY
    • RESOURCES
      • Advertise
      • Contact Us
      • Directories
      • Store
      • Want More
    • SIGN UP TODAY
      • Create Account
      • eMagazine
      • eNewsletter
      • Customer Service
      • Manage Preferences
    • SERVICES
      • Marketing Services
      • Reprints
      • Market Research
      • List Rental
      • Survey/Respondent Access
    • STAY CONNECTED
      • LinkedIn
      • Facebook
      • YouTube
      • X (Twitter)
    • PRIVACY
      • PRIVACY POLICY
      • TERMS & CONDITIONS
      • DO NOT SELL MY INFORMATION
      • PRIVACY REQUEST
      • ACCESSIBILITY

    Copyright ©2025. All Rights Reserved BNP Media.

    Design, CMS, Hosting & Web Development :: ePublishing